便攜式儲能產品近些年來發展迅猛,與儲能電源質量相關的安全事故也頻頻發生,買家或電商平臺越來越重視對儲能電源產品的質量安全管控。由美國安全檢定實驗室公司(Underwriteries Laboratories Inc)推出的UL2743標準最早應用于便攜式儲能產品,由國際電工委員會(International Electrotechnical Commission)推出的IEC60335、IEC60730標準隨后也應用于此類產品的管控。安規管控是產品銷售到市場的最低要求,有利于指導研發人員在設計方案和測試的動態調整中不斷優化,設計出安全可靠的產品。
Functional Safety (FS) taken from the TuV website:
o Functional Safety (FS)is the safeguard against hazards resultingfrom faulty and interrupted functionality. More and moresafety-related control systems are being used primarily in themanufacturing and process industries as well as in the railway,automotive and medical industries with the aim of reducing therisk of hazards.
Safety must be ensured under normal and/or undisturbed(oconditions and maintained in case of abnormal conditions, re-quiring products to be designed in such a way that fault, fail-ures and external influences do not result in cases of undetected loss of safety
The basic Functional Safety standard is lEc61508 and it is applica.ble to all industries. Each industry has its own nuance, therefore somany have developed their own standards based off lEC61508IEC60335 or lEC60730 will be applicable for Portable Power.
A number of standards will divide Functional Safety into 3 separateClasses(taken from lEC 60730-1:2022)
Class A: Control functions which are not intended to be reliedupon for the safety of the application.(e.g., speed control)Class B: Control functions which are intended to prevent an un-safe state of the appliance.(e.g., Cell voltage overcharge)Class C: Control functions which are intended to prevent specialhazardssuch as explosion or whose failure could directly cause ahazard in the appliance.(e.g.,explosion of the controlled equipment)
TheIEC60730 safety standard defines the test and diagnostic methods that ensure the safe operation of embedded control hardware and software for household appliances. To achieve functional safety, it's necessary to remove all risk of hazards caused by system malfunction.
For Portable Power, somesituationssuch as overcharge or overtempertaure should be controlled by Class B.That's why we need tohave secondaryprotectorfromhardware side andClass Bsafety libararyfrom softwareside.
符合美國UL2743標準的產品對于零部件管控要求有如下內容:
在測試的過程中,需要通過的測試條件有以下內容:
- 輸入測試 /Power input Test
- 正常充電測試/Normal Charging OperationTest
- 謝電流測試/Leakage Current Test
- 正常溫升測試/Normal Temperature Test
- 潮態后漏電流測試/eakage CurrentFollowing Humidity Conditioning
- 耐壓測試/Dielectric Voltage Withstand Test
- 輸出短路測試 /Output short test
- 反極性測試/Reverse polarity of boostercables
- 元器件異常/Component faults
- 封孔測試/Blocked ventilation test
- 過充電測試 /Overcharging test
- 振動測試/Vibration test
- 接地連續性 /Ground Continuity
- 應力測試/Strain Relief Test
- 撞擊測試/lmpact test
- 跌落測試 /Drop test
- 烤箱測試 /Mold Stress Test
- 靜力強度測試/Hydrostatic Strength Test
- 淋雨測試 /Rain Test
- 能源包載流容量測試 /Power Pack AmpacityTest
- 反饋測試 /Back Feed Test
- 冷彎試驗 /Cold Bend Test
- 夾子測試 /Clamp test
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